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  • Improving Productivity and Durability in Industrial Galvanizing Furnaces
  • Improving Productivity and Durability in Industrial Galvanizing Furnaces
  • Improving Productivity and Durability in Industrial Galvanizing Furnaces
  • Improving Productivity and Durability in Industrial Galvanizing Furnaces
  • Improving Productivity and Durability in Industrial Galvanizing Furnaces
  • Improving Productivity and Durability in Industrial Galvanizing Furnaces

Improving Productivity and Durability in Industrial Galvanizing Furnaces

Efficient Galvanizing Furnace Design for Optimal Coating Quality and Energy Use

Advanced Heating Technologies in Continuous Galvanizing Furnace Systems

Improving Productivity and Durability in Industrial Galvanizing Furnaces

Description

Feature:

  • Professional thermal transfer balance calculation and computer aided flow field design to optimize furnace combustion chamber and burner layout design.

  • Custom made ECLIPSE ultra low Nox emission FN-SER burner for Hot-dip Galvanizing application (Nox≤50mg/m³@ 3% O2)

  • High Velocity Pulse-fired Combustion System (flame outlet speed: 165m/s) enhances convective heat transferring. Combustion configuration comply with US NFPA86C and Europe EN746-II Safety Codes.

  • Kettle is equipped with insulated heat shields to eliminate the danger of hot spots

  • The furnace is lined with nanomaterials insulation and a ceramic fiber wall, making sure few heat loss from the outer furnace walls. The temperature rising of the outer wall surface is no more than 25℃, within the rated production capacity of the furnace.

  • High thermal efficiency (65%); Gas consumption saving up to 30% compared to conventional furnace.

  • State-of-the-art modular design and the factory pre-construction make easy & fast on-site installation.

  • Siemens PLC based intelligent HDG control and management system featuring ZINC Auto Melt, self-troubleshooting, remote diagnosis and supervision function, providing 7X24 around clock Mobile APP technical support.


Application

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• The furnace is the core of the entire galvanizing plant, playing a vital role not only in maintaining molten zinc at the required temperature, but also in supporting pre-treatment processes through efficient heat management and recovery.

• At Wedone Technology, we understand that the engineering quality of the furnace directly impacts far more than its structure. It determines the overall energy efficiency of the plant, extends the service life of the galvanizing kettle, ensures consistent coating quality, and improves the total operating economy.

• Our furnace systems are built with carefully selected insulation materials and precision-engineered thermal designs, delivering exceptional durability and high thermal efficiency. By integrating advanced technologies in heat recovery, intelligent control, and energy optimization, Wedone furnaces help customers achieve reliable performance while reducing energy consumption.

• This is where innovation meets practicality—enhancing efficiency, enabling automation, and supporting sustainable galvanizing operations without compromising quality.

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• Precision Temperature Control – Our exclusive 3-term PID system keeps temperatures rock-steady for perfect zinc coatings.

• Low Maintenance Design – Fewer burners mean less upkeep and fewer headaches.

• Long Service Life – Over 25 years of operation without major retrofits.

• 360° Combustion Chamber – Even heating across the kettle for consistent results.

• Superior Insulation – Minimal heat loss through furnace walls, which saves energy and money.

• Modular Construction – Need to change kettle size? Do it without replacing the furnace.

• Hands-On Support – Our team handles installation, wiring, plumbing, and startup on-site.

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• Low NOx & CO₂ Emissions ensures cleaner burning, reduced emissions, and compliance with international environmental standards.

• Options such as Ultra Low-NOx burners, automatic exhaust dampers, and PLC controls give you even more flexibility. We also offer specialized systems, including flat flame furnaces, high-temperature ceramic baths, and dual fuel furnace ( gas- and oil-fired models). Hybrid furnace (gas & Electric heating), Hydrogen Fuel furnace.

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Galvanizing Furnace Construction

• Integrated design of furnace steel structure, factory prefabrication and on-site modular installation. The furnace includes steel structure shell, ceramic insulation module lining, combustion system, pipelines and electrical system.

• Reasonable structural design avoids zinc kettle deformation and extends the service life of the zinc kettle.

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Modular prefabrication for convenient delivery.

Services

After-Sales Policy

We offer comprehensive after-sales support to ensure you have a worry-free experience during and after the purchase. Our services include:

Warranty: All Galvanizing Furnace come with a 12-months warranty.

Technical Support: We provide 24/7 online technical support, ensuring you get timely assistance and guidance no matter where you are.

Featured Services

Customized Solutions: We offer customized Galvanizing Furnace designs to meet the specific needs of your production line and manufacturing processes.

Fast Delivery: For urgent orders, we provide expedited production and shipping services, ensuring the fastest delivery times possible.

Environmental Solutions: We offer environmentally optimized services, helping to reduce zinc loss and environmental impact, ensuring compliance with international environmental standards.

Long-Term Partnership Support: For long-term clients, we provide periodic discount programs and priority support for equipment upgrades and expansions.

FAQ

Q:What is the advantage about your company?

A:Wedone Technology is one stop solution supplier of equipment and engineering to hot dip galvanizig inddustry. Based your requirment, we could supply both equipments and engineering service.

Q:Why should I choose your products?

A:Our products are manufactured under strict quality management and comply with international standards.

Each item is fully inspected before delivery to ensure stable performance and long service life.

If you are looking for durable and trustworthy products, we are your best partner.

Q:Any other good service your company can provide?

A:Besides product supply, we offer OEM/ODM service, customized design, strict quality inspection, and flexible production arrangements.We ensure stable delivery time, competitive pricing solutions, and professional communication throughout the whole order process.

Q:Can you customize the products according to our requirements?

A:Yes. We provide full customization services based on your technical requirements, working conditions, and application scenarios.Our engineering team can adjust specifications, dimensions, materials, voltage, lifting height, accessories, and even design completely new solutions for special projects.All customized products will be tested before delivery to ensure reliable performance and safety.

Q:How do you ensure the quality and consistency of your products?

A:We implement strict quality control throughout the entire production process.All raw materials are inspected, and each step—machining, assembly, testing, and final inspection—is carried out according to international standards such as ISO, CE, and FEM.Every product undergoes load testing and functional testing before shipment to ensure long-term stability and consistent performance.We also provide detailed inspection reports upon request.

Inquiry

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